Automatic Brick Making Plant for Lightweight Concrete Block Manufacturing Process
| Price: |
US $ 500000-2000000/Piece |
| Min Order: |
1/Piece |
| Pay Type: |
L/C,T/T |
Product Specifications
| Prod Model: |
mingjie-0054 |
| Type: |
Welding |
Product Description
Detailed Product DescriptionLightweight Concrete Blocks AAC Block Production Line AAC Block Making Plant AAC (Autoclaved Aerated Concrete) Introduction Autoclaved Aerated Concrete, also known as Aircrete, is a lightweight, load-bearing, high-insulating, durable building product, which is produced in a wide range of sizes and strengths.AAC offers incredible opportunities to increase building quality and at the same time reduce costs at the construction site. AAC is produced out of a mix of quartz sand and/or pulverised fly ash (PFA), lime, cement, gypsum/anhydrite, water and aluminium and is hardened by steam-curing in autoclaves. As a result of its excellent properties, AAC is used in many building constructions, for example in residential homes, commercial and industrial buildings, schools, hospitals, hotels and many other applications. It has light ,keeping temperature , Environmental protection,can't burn and other advantages. It has a wide prospect of market.it is the main building material in the future. As normally, concrete density is usually 1600-2400kg/m3,but aerated concrete are 500kg/m3,600kg/m3,700kg/m3.It has not the big grain and use silicon material (for example: fly ash,sand,stone dust and others ),through making the material small for example sand, they can be used directly if has enough degree of small (for example fly ash, Mixing calcium material lime, cement, water to a special ratio, then add the aluminum dust and the additive, then Make the aluminum dust and the special ratio have a Chemical reflect. then produce Hydrogen to make the concrete slop to expanding or swell and foam. Next put them into the curing room to concreting cutting steaming curing, At last, there will become the light brick and the porous rate is 70-80% About the raw material ratio of AAC block : 
Cement lime fly ash style aerated block raw material proportion | name | unit | Cement lime fly ash |
| Fly ash | % | 65-70 |
| cement | % | 6-15 |
| lime | % | 18-25 |
| gypsum | % | 3-5 |
| Aluminum powder paste(600kg/m3) | KGS | 0.6 |
| Water & material rate | | 0.60-0.65 |
| Casting system | OC | 36-40 |
| Aluminum mixing time | S | 30-40 |
Cement lime Sand style aerated block raw material proportion | Name | Unit | Cement Lime Sand |
| Sand | % | 55-65 |
| Cement | % | 10-20 |
| Lime | % | 20-30 |
| Gypsum | % | 2-3 |
| Aluminum powder paste(600kg/m3) | KGS | 0.8 |
| Water & material rate | | 0.65-0.75 |
| Casting system | OC | 35-38 |
| Aluminum mixing time | S | 30-40 |
Reference: cement is 42.5 Portland or 42.5 common cementAluminum power paste calculate to use according to 600kg/m3 Remark: the accurate batching rate is adjustable according to the raw material locally Why you choose the AAC block production line? 1. Light weight2. Thermal Insulation3. Sound proof4. Resistant of earthquake5. Floor Space Area6. Saving cost7. Fire Resistant8. Durability9. Green for Manufacturing,transportation How AAC (Autoclaved Aerated Concrete) production line working ?- raw materials batching
- Feed raw materials into the pouring mixer and evenly mixing
- Poured the slurry into the mould
- Static stop and pre-curing under a certain temperature, the slurry become a big block
- The big block had a certain of hardness, then be hanged for 90 degree by turning hoister
- Open the mould and de-moulding ,The big block will sit on the one side plate
- and also 8 :Horizontal cutting the big block
9. Vertical cutting the big block 10. Hanging semi-product to hardening car 11. Entering autoclave 12. hardening 13. leaving autoclave 14. Hanging and stacking of end products 15.loading and packing Our factory is professional manufacturer of autoclaved aerated concrete (AAC) plants for more than 10 years, and we can supply complete set of autoclaved aerated concrete plant with capacity of 30 000m³, 100 000 m³, 150 000 m³, 200 000 m³, 250 000 m³, 300 000 m³ annually, including plant design, equipment installation, technical support, personal training and also can design and manufacture as per clients' requirement and so on.It is a new type and environmental construction material, with the features of lightweight sound insulation,permeability,green,economics are widely used for the industrial and civil building construction.
Changzhou Mingjie building Material Equipment Manufacturing Co., Ltd, located in zhonglou development zone in Changzhou, had been subcompany of Changzhou Diesel Group for more than 30 years. Based on rich experience on mechanical processing, strong economic strength and substantial technical basis, Mingjie has been a leader in the autoclaved aerated concrete equipment manufacturing industry.
In recent years, with great change of times and fast development of science and technology, insisting on the spirit of advancing with the times and continuous innovation, by system conversion, stock option incentives, talent introduction and well-appointed, Mingjie has become the worldwide modem joint-stock enterprise with leading technology, standardized management, superior quality and excellent service.
1. The International standardization professional plant
The company covers an area of about 48, 000 square meters, a total of five international standardization professional workshops, respectively, for the storage of raw materials, cutting of sheet metal, finish machining of parts, assembly of equipment, and classification and maintenance of finished products, easy to do quality detection in accordance with the international rules and regulations by the quality department.
2. Advanced production and inspection equipments
The company has strong technical force, has invested more than 100 million to purchase and improve the production and testing equipment. So far, the company has more than 30 sets of precision grade CNC lathes and CNC milling machines with the machining accuracy of ± 1 to 1.5μ M. In order to meet the demand of large and medium-sized workpieces' manufacturing, the company purchased three sets of large gantry CNC milling machines with accuracy up to ± 2μ M. At the same time, in order to meet the needs of special processing as well as accuracy inspection, the company is also equipped with five sets of CNC plasma arc and flame double-purposed cutting machine, three sets of CNC laser cutting machines, more than ten sets of CNC presses, CNC plate shearing machines, CNC bending machines, and more than ten sets of high-precision CNC multi-coordinate measuring instruments.
3. Complete quality control system
To meet the consumers' needs, as well as the needs for product quality control and brand building, the company executives develop the clear quality policy and objectives, and set up a laboratory dedicated to quality testing. The company invests a total amount of 500million for infrastructure and equipment procurement of the quality testing laboratory, which building area is over 300 square meters, also equipped with more than 10 sets of imported testing equipments...
4 Sound after -sales service system
The Company adheres to the corporate culture of "integrity, pragmatism, improving, creative " and strives to provide excellent after -sales service to customers. After -sales service department, LED by the vice general manager, has 15 maintenance staff. According to the customer's demand and the actual situation, the company will dispatch maintenance personnel with a technician to the site as soon as possible.
