Gypsum Block Production Line (Hollow brick with dimension of 666*500*90mm)
| Price: |
US $ 100000-500000/Set |
| Trade Terms: |
FOB,CFR,CIF |
| Min Order: |
1/Set |
| Pay Type: |
L/C,T/T |
Product Specifications
| Prod Model: |
DCQ006 |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Machine Condition: |
New |
| Machine Type: |
Hollow Block/Solid Block Making Machine |
| Machine Color: |
Blue or as Your Requirement |
| Machine Capacity: |
100000-300000m2/Year |
| Brick Raw Material: |
Gypsum Material |
| Processing: |
Brick Molding Machine |
| Method: |
Hydraulic Pressure |
| Automatic Type: |
Yes |
| Warranty: |
12 Months |
| After Sales Service Provided: |
Yes |
Product Description
What can we do for our clients?
For clients with specific requirement, we could provide the suitable solutions or make your plans more workable based on our overseas experience.
For clients without detailed requirement, we would like to recommend our similar projects according to the climate and usage of the construction site.
For the value added service, we are capable of offering a impression picture to present the production line directly.
Our company has well-experienced professional engineers and technical teams to ensure our clients with high-quality equipments. The well-skilled installation and commissioning team and high-quality process technologists provide our clients both at home and abroad with full set of technical services to make our clients"buy with reassurance and use with gratification". In recent years, our company has completed building materials equipment projects in the Middle East, Central Asia and Eastern Europe, etc, and has got highly praises for both product quality and after-sale services.- Brief introduction
1) Gypsum Block is a kind of light walling material, produced by Building Gypsum as main material, adding suitable light materials & additives, mixing with water and then being molded and dried.
2) It is a environment-protection and energy-saving green product generalized by our country. According to its structural form, it is divided into hollow Gypsum Block and solid Gypsum Block.
3) It is widely used in building as inner partition wall, because of its advantages of light weight, exact dimension, fire-proof function, shock-proof function, heat preservation and heat insulation, adjusting indoors dryness and humidity, good capability of manufacture and convenient construction, etc..
2.Main Parameters
1).Final block/brick specification:
Length:666mm;
Width:500mm;
Thickness:80mm,90mm,100mm,120mm,150mm;
2).Product performance:
Air sound insulation: 40.5db;
Fire resistance:186min;
Flatness: ≤1mm/m2;
3).Forming Block number:5-7mold/hour
4).Composed equipments: molding machine;mixer;hydraulic control system;screw converyor
5).Voltage: 380V(+/-10%~15%)
6).Power: 19K - )thickness can be adjusted before machine manufacture as required.
- Production Method
The calcined natural gypsum or chemical gypsum powder, first is sent to gypsum powder silo by bucket elevator, the silo is with dust collection system, automatic level device, arc breaker, etc.. Then the powder is conveyed into prepare silo; after measuring by electrical scale, the powder is fed into mixer by pneumatic discharge valve. The water, after measured by adjustable water measuring device, is fed into the mixer through solenoid valve. Other addictives can be added into mixer when required. Inside the mixer, the raw materials are well-mixed through strong blending of stirrer into slurry. After mixing, the slurry is automatically poured into the mold cavities of shaping machine. At the proper setting stage of slurry, drive hydraulic shaping scraper equipped on the top of mold cavities to run to-and-fro to scrape the top tenon of all blocks. When the slurry setting is finished, central hydraulic pressure station drives the hydraulic lifting system to take the whole raw of gypsum blocks out from mold cavities. At the same time, the space clamp nips, lifts and transports the whole raw of blocks to trolley, which goes through the rails to carry the blocks to the natural drying space to dry. Then the dried blocks, after quality inspection, are stored or loaded onto truck. 3.Main Technical & Economical Index | No. | Item | Index | Remark |
| 1 | Capacity | 300 -500 Thousand M2 | hollow |
| 2 | Workday | 300 days | |
| 3 | Main raw materials | | |
| 4 | Gypsum powder | 32000 tons | |
| 5 | Water consumption | 26000 M3 | |
| 6 | Workshop area | 800 M2 | Excluding drying machine |
| 7 | Airing area | 6000-10000 M2 | |
| 8 | Main equipment Power | 40 | Excluding drying machine |
| 9 | Worker | 25 | 3 shifts |
1).Super-strong steel structure made of extensive original parts, ensuring more stability and reliability for the concrete block machine body.
2).The whole process uses a PLC control system of human-machine interface, easy to analyze the chance signal, ensure the best operation effect.
3).High-efficient and super-strong vibration system, realize vertically synchronous vibration, frequency conversion, and braking, thus greatly increase product compactness and mould-box service life.
4).The cloth system adopts semi-closed screen reticular rotational feeding unit to feed materials forcedly, with evenness and even speed, ensuring product intensity.
5).Fitted with special hydraulic loading unit, readily realize mass and automatic production, saving a great deal of human power, maintenance field, and circulating fund investment
1.Brief introduction
1) Gypsum Block is a kind of light walling material, produced by Building Gypsum as main material, adding suitable light materials & additives, mixing with water and then being molded and dried.
2) It is a environment-protection and energy-saving green product generalized by our country. According to its structural form, it is divided into hollow Gypsum Block and solid Gypsum Block.
3) It is widely used in building as inner partition wall, because of its advantages of light weight, exact dimension, fire-proof function, shock-proof function, heat preservation and heat insulation, adjusting indoors dryness and humidity, good capability of manufacture and convenient construction, etc... |
2.Main Parameters
1).Final block/brick specification:
Length:666mm;
Width:500mm;
Thickness:80mm,90mm,100mm,120mm,150mm;
2).Product performance:
Air sound insulation: 40.5db;
Fire resistance:186min;
Flatness: ≤1mm/m2;
3).Forming Block number:5-7mold/hour
4).Composed equipments: molding machine;mixer;hydraulic control system;screw converyor
5).Voltage: 380V(+/-10%~15%)
6).Power: 19KW
|
3.Advantage
1).Super-strong steel structure made of extensive original parts, ensuring more stability and reliability for the concrete block machine body.
2).The whole process uses a PLC control system of human-machine interface, easy to analyze the chance signal, ensure the best operation effect.
3).High-efficient and super-strong vibration system, realize vertically synchronous vibration, frequency conversion, and braking, thus greatly increase product compactness and mould-box service life.
4).The cloth system adopts semi-closed screen reticular rotational feeding unit to feed materials forcedly, with evenness and even speed, ensuring product intensity.
5).Fitted with special hydraulic loading unit, readily realize mass and automatic production, saving a great deal of human power, maintenance field, and circulating fund investment |
Hengshui Decheng Machinery & Equipment Co., Ltd, founded in 2008, is a comprehensive enterprise of machinery manufacture, research&development and investment casting. It has 218 staffs and 53 technical staffs including senior engineers, engineers and technicians. It covers 30, 000 sqm land, and has machining workshop, electrical workshop and precision casting workshop with complete sets of production and testing equipment. In 2008, it passed ISO9001: 2008 Quality Management System Certification. In early 2013, after on-site inspection and authentication by SGS, it became audited supplier of Made-in-China, and in May, 2013, it passed ISO/TS16949: 2009 "casting and machining for automotive parts" Quality Management System Certification.
Our company specially designs and manufactures complete sets of building materials equipments, such as paper surface gypsum board production line, gypsum powder production line (natural gypsum and chemical gypsum), fiber cement board production line, calcium silicate board production line, cement production line, AAC block production line, stone production line, etc. Certainly we also supply single machines, spare parts and wearing parts for these production lines; At the same time, we produce some raw materials for the production lines, such as modified starch, foaming agent, glue, etc.
Our company has well-experienced professional engineers and technical teams to ensure our clients with high-quality equipments. The well-skilled installation and commissioning team and high-quality process technologists provide our clients both at home and abroad with full set of technical services to make our clients "buy with reassurance and use with gratification". In recent years, our company has completed building materials equipment projects in the Middle East, Central Asia and Eastern Europe, etc, and has got highly praises for both product quality and after-sale services.
At the same time, our company is also professional in precision casting, and the company passed TS16949 Quality certification. We can produce great variety of products used in industries including automotive&truck, agricultural machinery, mining machinery, engineering machinery, petroleum machinery, electronic industry, etc. The castings can be made following standards such as GB, ASME, DIN, NF, JIS, BS, AS, etc.
Our senior engineer has worked in casting industry for more than 40 years, and with his rich experience in castings, he can design the fittest production plan for all the castings, especially for castings with high level of difficulty. Our full sets of test instruments and machines and TQM management system can ensure of reliable product quality. The precision of castings can reach Grade CT3-CT4, and surface roughness can reach Ra 3.2μ M. At the same time, we can provide further-processing services such as machining, polishing, electroplating, etc. So far, we have supplied the products to Beiqi Foton, Sany Heavy Industry, ANZ, GEGA(Germany) and many other domestic and foreign companies.
Since established, we have been taking "human oriented, management strengthened, survival with quality, develop with technology" as company spirit, to provide customers with fittest products and win widely their praise. We, DCI, shall always insist on quality principle of "quality first, customer first, team work, continual improvement", and adhere to company philosophy of "honesty oriented, excellence pursue", to realize the aim of "united as one to make us successful and customer satisfied" and to provide better products and services for all old and new customers. "Let our brand remain in the customers' minds forever" is our quality commitment, and we wish to work together with all friends for common development.
DCI is pleased to provide the parts, knowledge and expertise to assist with all your plant's maintenance and upgrade needs, one year guarantee.
Warmly welcome all friends all over the world to visit us!
