Product Specifications
Prod Model: |
EPP Fold Up Bicycle Helmet Liners |
Color: |
Black(Custom) |
Feature 1: |
Lightweight |
Feature 2: |
Multiple Impact Resistant |
Feature 3: |
Comfortable |
Usage: |
Bicycle Helmet Liner |
Product Description
OEM Lightweight Memory EPP Foam Helmet Liner for Hockey Sport
Service | OEM/ODM Factory |
Customized Logo | Accept |
Material | High Durable EPP Foam |
Size | Per Customers' Drawing |
Color | Black/White/Grey(custom) |
Feature 1 | Lightweight |
Feature 2 | High Density & Anti-impact |
Feature 3 | Non-toxic & Total Eco-friendly |
Feature 4 | Comfortable |
Function | Bicycle Helmet Liner |
Additional Service | Mold Manufacturing & Rapid Prototyping |
Certificates | SGS |
Packing | Cartons |
Delivery | 15~30 Days after Order Confirmed |
Payment | T/T, L/C(other method can be accepted if possible) |
Why choose EPP foam helmet liner
Most helmets today have liners made of EPS (Expanded Polystyrene), a great shock absorbing material, but it will be permanently compressed when absorbing an impact, even a minor one. Using multi-impact EPP (Expanded Polypropylene) as core material creates a helmet that will protect your head over and over again. To date, both traditional hard shell and in-mold helmets have relied on Expanded Polystyrene (EPS) for shock absorption. EPS absorbs energy by plastic deformation on impact and results in permanent deformation. As a consequence, a helmet liner made of EPS will not be as good absorbing repetitive impacts. It would be a trend that most bike helmets will use a liner of Expanded Polypropylene (EPP) instead of the traditional EPS. The difference between the materials is that EPP does not deform permanently, which means it's suitable for absorbing repetitive impacts.
There are many good advantages and properties we can obtain from EPP foam material:
---Nontoxic, non-caustic, no peculiar smell, environmental-friendly, 100% recyclable
EPP does not contain hydrocarbon, volatile organic components or other elements which are classified as being very harmful to the environment. And EPP is Free of heavy metal, EPP is totally nontoxic so that it can be used without extra considerations.
---Durable and lightweight
In the safety protection sectors, products made of EPP benefit from the combination of light weight and durability. In addition to these properties, this special foam lends itself quite well to the realm of sports safety protection.
---Multifunctional and flexible in formability
EPP can be molded into different kinds of shapes and forms which made it very flexible in design.
---Memory Capability and Impact Protection
Moulded EPP foam products will recover to its original shape after crash force deflection and the EPP foam will help absorb the crash forces and provide an extra layer of impact protection.
---Chemical Resistant and Heat Resistant.
Moulded EPP foam products are chemical and oil resistant, it can be easily washed, also the moulded EPP foam products has good capability of heat insulation so that it is widely used in the cold chain transporting and packaging industry.
Company Info
Our PMPF factory is specializing in the molded EPP (Expanded Polypropylene), EPS (Expanded Polystyrene), EPO (Expanded Polyolefin) and ETPU (Expanded Thermoplastic Polyurethane) foam products. We have good advantage in rapid prototyping made by CNC machine from EPP foam block, EPS foam block or EPO foam block, and also plastic injection moulds are available for you.
We have our own EPP/EPS/EPO/E-TPU foam moulding machines in our plants and we also assorted with CNC workshops equiped with Milling machine, EDM machines that make high quality aluminum mold toolings and plastic injection molds for us.
Our Production Line:
EPP Foam Products:
- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)
- Structural components (Air-condition foam parts or any other parts)
- Protective material or cushions (Baby carrier liner or any other lightweight but durable liner)
- Hand throwing plane or rc model plane
- Artificial grass/shock pad
- Toy blocks
- Foam Trays
- Foam yoga roller
- Helmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)
- Foam sheets (Products underlay or any other usage)
- Interlocking Shock pad (For indoor decoration, underlay for garden or artificial grass)
- Auto foam parts (Bumper core, sunshade, seat liner, tool box and any other foam parts)
Or any other foam products per customer's drawing. EPS Foam Products:- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)
- Structural components (Fireplace Foam vent parts or any other parts)
- Protective material or cushions
- Foam Trays
- Helmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)
- Foam sheets (Construction material like sandwich panel or any other usage)
Or any other foam products per customer's drawing. EPO Foam Products:- RC model plane
- Flying wings
- Helicopter or quadcopter
- UAV or FPV
- Foam sheets
Or any other foam products per customer's drawing. ETPU Foam Products:- Ultra boost foam insoles
- Ultra boost foam midsoles
- Boost foam sheets
Or any other foam products per customer's drawing.
Certificates
Δ TS 16949:2009 & ISO 14001:2015
Δ SGS
Packaging & Delivery
Packaging: in polybags
Delivery: 15~30 days after order confirmed
Our Service
Pre-Sales Service
* Inquiry and consulting support.
* Sample available.
* View our Factory.
After-Sales Service
* Inferior-quality product will be recalled.
* Any probelm will be sovled ASAP.
FAQ
1. What's your typical procedures of OEM production business?
--Customer send us RFQ, material requirement, foam density, color, quantity, etc;
--Customer send the required part's 3D model, design drawing file, or sample;
--PMPF sales and engineers checking customers' drawing file/samples, offer feedback on design and suggestion, provide quotation for mold tooling and parts;
--Customer confirm the prices and agree to start mold tooling process;
--PMPF starts mold tooling and prepare raw material for first sample part run;
--Mold tooling completed, first sample run started and send samples to customer for approval;
--Customer's approval of samples and arrange mass production;
--PMPF starts mass production;
--Customer pay off all related cost
--Arrange shipping and delivery.
2. What are the available EPP/EPS foam densities and colors?
--Denstiy available now: 20g/L(1.25pcf)-180g/L(11.25pcf);
--Colors available now: White, Black, Pink, Grey, Orange, Blue, Yellow, Rose Red.
3. What's the normal lead time of material purchasing, mold tooling and first samples?
--Material purchasing: 5-7days;
--Mold tooling: 20-25days;
--First samples: 3-5days.
3. What's the software PMPF engineering used and the accepted part drawing file format?
--Software: UG NX10.0, ProE 5.0, Creo 3.0, Solidworks, AutoCad;
--File format: IGS, STEP, SLDPRT, X_T, CATPart.
4. What's the min form wall thickness can be achieved?
--Thickness: 3mm-4mm
5. Whether PMPF can design based on customer's idea and samples?
--Yes
6. Whether hand made prototypes available?
--Yes, PMPF can make prototypes by CNC machining from EPP/EPS/EPO/ETPU foam blocks
7. What's the accepted shipping terms?
--Shipping terms available: EXW, FOB Shenzhen, CFR, CIF, DDU
PMPF (Dongguan City Prosperous Mass Polyfoam Co., Ltd) was established in the year 2011, the company is a morden technology driven company with a collection of expertise in the entire industry and specialized in mould design, product development, new material development and application. PMPF factory is situated in Chashan Town of Dongguan City with a 15000 square meters floor coverage and over 100 employees including management, know-how, quality and workshop workers.
The PMPF factory equiped with 17sets foam moulding machine, including 2sets K1216 type machine, 7sets K1214 type machine and 9sets K813 type machine. All the machines are available for producing EPP, EPS, EPO, E-TPU foam products. Our factory also has the capablity to expand EPS/EPO foam raw material to different density beads with expansion machine by our ownself. To ensure the quality can meet our customers' demands and aimed to be the leader in the industry, the products are controled and random checked from the start of moulding production line to the final packaging and transporting process through our QC staff at any time.
PMPF take the leader of market trends, keep innovation and development, actively dedicated to develop newly eco-friendly packaging materials including high end EPP, EPO and also EPS foam products. The PMPF manufacturing and selling polyfoam products business scope is very wide, such as foam products, LCD packaging products, plastic products, general packaging products, sports protection products, mould, foam toys, automotive cushion padding products, car sun visors, helmet liners, model planes, etc.
To meet the market requirement and produce worthy products for human beings, PMPF based on continously innovation and development, estiblished its brand by technology as our duty, driven by the current market demands. Now PMPF has become an approved supplier to many well-known telecom brands and automotive brands such as: Huawei, ZTE, LG, TCL, Parrot GAC, TESLA, FUTURIS, etc. And we also have become material supplier and parts manufacturer for many famous consumer electronics companies such as Parrot, Jabil and Flextronics. PMPF also has built all-round business cooperative partnership with many other famous UAV and FPV drone aerial photography companies around the world. PMPF company takes "Liability, Responsibility, Positve Energy" as our root personnel policy. On that basis, PMPF has gathered a lot of multi-industry expertise and talents to provide the best service and products to the customers and consumers. We believe in that our centralized talents with the advanced know-how will contribute to the customers' product and service in occupying their markets.
Under the PMPF's "Quality First" tenet, the high quality products and services provided by PMPF will undoubtedly help our customers to broad their development space in a big level.
PMPF will always keep the environmental protection in mind, following the path of high end EPP/EPO foam products application market, carrying forward with the eco-friendly and innovation packaging concept, to set up a thanksgiving and rewarding coporate culture, serve our loyalty customers through wholeheartedly attitude and best technology, build a better future together.