Shanghai Winner Industrial Inc. >> Old Tire Recycling System for Making Rubber Chip

Old Tire Recycling System for Making Rubber Chip

Old Tire Recycling System for Making Rubber Chip
Price: US $ 50000-200000/Set
Min Order: 1/Set
Pay Type: L/C,T/T,D/P,Western Union,Paypal

Product Specifications


Prod Model: TRT
Control Panel: Siemens PLC
Motor: Siemens
Service: Turnkey Service
Gearbox: Tongli or Boneng
Certification: SGS
Voltage: as Customer Request

Product Description

DURA-SHRED RECYCLING SYSTEM

Proven Design and Technology.
A quality system with at an affordable price!
Fully Automated via 1 centrally located touch screen control panel.
Backed with one of the best Warrantees in the industry.





WE DESIGN OUR SYSTEM BASED ON THE FOLLOWING APPLICATIONS

TIRES
Plastics
Municipal Solid Waste
Non-ferrous Materials
Aluminum
Paper
Hazardous Waste
PCB Capacitors
Bulky Waste
Low RAD Waste
Fiberglass
Construction/Demolition Debris
Cloth - Canvas, Rags, Clothing
Plastic Sheeting, Buckets
Pallets
PVC Pipes & Tubes
Wood
Document Destruction


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MAJOR PRODUCT INTRODUCTION

1. Two Shaft Shredder
 
Equipment Specifications
ITEM NOTSD 2471TSD 1663TSD 1651TSD 1347TSD 1340TSD 1332TSD 832
Motor Specificaitons 2*Siemens  Eletric2*Siemens Eletric2*Siemens Eletric2*Siemens Eletric2*Siemens Eletric2*Siemens Eletric2*Siemens Eletric
HP55Kw*245Kw*237Kw*222Kw*222Kw*215Kw*27.5Kw*2
VoltageAs per customer request
Cutting ChamberSplit ChamberIntact Chamber
Large Blade Thickness75mm75mm75mm40mm40mm40mm40mm
Small Blade Thickness40mm40mm40mm////
Blade Diameter754mm542mm542mm450mm450mm450mm284m
Cutting chamber 
L*W (mm)
1804*14101604*8581304*8581204*6861004*686804*686804*460
Equipment Dimensions
L*W*H (mm)
5876*2310
*3493
5464*2624
*3040
4280*2206
*2492
4092*1416
*2163
3892*1416
*2163
3327*1030
*2075
2796*1256
*2311
Equipment Weight22400Kg13700Kg12500Kg6300Kg5800Kg4700Kg2000Kg
Hopper Opening
L*W*H (mm)
3711*2438
*1046
2835*1628
*770
2335*1628
*770
1521*1416
*685
1321*1416
*695
1120*1257
*800
1120*1256
*800
Capacity15-2010-155-103-52-31-20.8-1
Product size Range40-75mm40mm chips

Input: OTR tires, large truck tires, car tires etc.
End Product: TDF chips [25mm-152mm (1''-6'')]
Capacity: 
up to 
20 tons per hour
Feature:
1.Be designed with an aggressive low RPM, high torque shredding technology.
2.All of our blades are made from exotic steel and heat treated to an average 56-60 on the Rockwell Scale.
3.Each shaft is driven by its own Siemens motor, giving it plenty of power to drive through tires and thick steel beads.
Application:

TDF is the largest market for processed scrap tires, such as coal additive for industrial boilers etc.

 
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2. Grater & Rasper
 
Equipment Specifications
ITEM NOTR 2663TR 2643TR 2147TR 1740TR 1732TR 1332TR 1324
Motor SpecificationsElectricElectricElectricElectricElectricElectricElectric
Number of Motors1111111
HP315KW220KW132KW90KW75KW55KW45KW
VoltageAs per customer request
Cutting Chamber LxW (mm)697x1562697x852742x1200550x1000550x800450x800450x600
Equipment
Dimensions
6217x2168
x3561
5797x2168
x3561
2010x2562
x4110
1182x700
x1255
1995x1980
x4105
1720x1730
x2316
1400x1200
x2260
Equipment Weight (kg)240002320061004200350018501700
Hopper Opening
LxWxH (mm)
1726x877
x906
1226x877
x906
1412x902
x1410
1182x700
x1255
982x700
x1255
922x580
x916
722x580
x916
Capacity (t/h)3-62-31.5-31-1.50.7-10.5-0.70.3-0.5
Product Size Range25-12mm

Input: TDF chips [25mm-152mm (1''-6'')] from Two Shaft Shredders
End product: Steel free rubber Mulch [12mm-25mm (1''-0.5'')]
Capacity: up to 6 tons per hour
Feature:
1.Steel separation.
2.Adjustable screen.
3.The main rotor housing is equipped with replaceable wear plates to increase the durability and longevity of the cutting chamber.
4.The ability to turn the knives once before having to sent them to be sharpened or replaced, minimizing operation costs. 
Application:
The rubber mulch market is growing at more than 30% a year.
1.Rubber mulch: landscaping, gardens, playgrounds, arenas
2.Steel: sold to smelters


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3. Granulator


 
Equipment Specifications
ITEM NOTSQ 2147XTSQ 1740XTSQ 1732X
Motor SpecificationsElectricElectricElectric
Number of Motors111
HP90KW45KW37KW
VoltageAs per customer request
Cutting Chamber LxW(mm)742x1200580x1000580x800
Equipment Dimensions (mm)2150x2250x29501765x1900x24351765x1660x2435
Equipment Weight (kg)560033002950
Hopper Opening LxWxH (mm)895x1434x1160602x994x916602x794x916
Capacity (kg/h)800-1500500-800300-500
Product Size Range6mm-1mm6mm-1mm6mm-1mm


Input: Steel free rubber Mulch [12mm-25mm (1''-0.5'')] from Grater

End product: Fiber free rubber crumb-1-6mm

Capacity: up to 1.5 tons per hour

Feature:

1. 99% fiber removed.

2. Adjustable screen.

3. Due to the design of the Granulator and precise alignment of the blades, the

    Granulator produces a very uniform cut and high quality granules.

Application:

Remanufactured rubber, floor mats, mud flaps, sporting arenas, molded products, modified asphalt

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4. Miller & Pulverizer
 

Equipment Specifications
ITEM NOTP 280-002TP 280-004TP 280-00
Motor SpecificationsElectricElectricElectric
Number of Motors111
HP30KW+0.18KW60KW+0.36KW120KW+0.72KW
VoltageAs per customer request
Mill Discφ 280φ 280φ 280
Equipment Dimensions LxWxH (mm)1785x800x15201785x1560x15203600x1560x1520
Equipment Weight (kg)110023004700
Hopper Opening LxWxH (mm)630x460x4301260x460x4301260x900x430
Capacity (kg/h)100200400
Product Size Range30-120mesh30-120mesh30-120mesh


Input: Fiber free rubber crumb[1mm-6mm]from Granulator

End product: Rubber powder [30mesh-120mesh]

Capacity: up to 400kgs per hour

Feature:

1. The powders are screened by adjustable centrifugal screen until the desired size is     reached.

2. The blade inside are made of Tungsten Steel and have a long life cycle.

Application:

Construction and Traffic - waterproofing materials, reclaimed rubber, Modified asphalt additives, rubber products, rubber asphalt pavement, color composite, rubber floor tile

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DURA-SHRED  SYSTEM ADVANTANGE

Exclusive Control System
Controls and operates the entire plant from its centrally lacated position and provides instant visibility to what each machine is doing in real time.

Uniq Stop/ Auto reversal Feature
Protects against overfeeding and damage by non-processable items.
Advanced Bearing Housing --- Isolates bearings from cutting chamber contamination and protects agaist bearing failure.

Premier Full Turnkey Systems
Plant is manufactured, shipped, installed and ready to start recycling.

Warranty
One of the best warrantees in the industry.




If you have any questions, please inquire us freely!

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Dura-Shred has been designing and manufacturing equipment for the recycling industry since 2001 and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and crumb rubber. We have manufactured and installed recycling systems in countries all over the world, including the US, Mexico, Poland, South America, South Africa, and Kazakhstan etc. These systems are specifically designed and tailored to fit the diverse needs of our global customers.

Our production plant is located in Wuxi, China with headquarters in Shanghai, China. We have a modernized factory with an experienced professional work force. Our management team comprises of multi-culture and bi-lingual professionals fluent in English, Spanish, and Mandarin Chinese. Dura-Shred has a turnkey service that allows us to export to all major international ports.

Dura-Shred's mission is to provide our customers with cost effective turnkey recycling equipment. We accomplished this by establishing our own production and assembly facility in China using proven American and European tire shredding technologies.

Advantage of the System

Exclusive Control System - Controls and operates the entire plant from its centrally located position and provides instant visibility to what each machine is doing in real time.

Unique Stop/Auto Reversal Feature - Protects against overfeeding and damage by non-processable items.

Premier Full Turn Key Systems - Plant is manufactured, shipped, installed and ready to start recycling.

Warranty - one of the best warrantees in the industry.

Dura-shred main equipments:

Double Shaft Shredder

Dura-Shred's two shaft shredders are designed with an aggressive low RPM, high torque shredding technology. The shredder blade thickness ranges from 25 mm to 152 mm (1"-6") depending on the type of tires, throughput, and desired end product. The biggest shredder can process OTR tires, large truck tires, and car tires at a rate of up to 20 tons per hour.

Grater

The Grater is the ultimate machine for MID-stream grinding and steel separation. It is specifically designed to take pre-shredded tires chips and produce between 10-30mm wire free rubber chip. The Grater and can process up to 6 tons of input per hour. The main rotor housing is equipped with replaceable wear plates to increase the durability and longevity of the cutting chamber. Another unique feature of this machine is the ability to turn the knives once before having to send them to be sharpened or replaced, minimizing operating costs.

Granulator

The Granulators are designed to grind the rubber mulch from the Grater into small granules as fine as 10 mesh. The granules are screened and re-circulated until the desired size is reached. Due to the design of the our granulator and precise alignment of the blades, this Granulator produces a very uniform cut, high quality granule. During the granulation process, 99% of the fiber is removed, leaving a contaminant free crumb rubber granulate ready to be further processed or sold.

Miller

Dura-shred's miller is designed for rubber material where a powdered products is required. Granules of size 1-8 is fed via feeder to the rotating high speed serrated disk to produce a powder product in the required 30-120mesh range and where the final size is determined by adjustable centrifugal screen.

Dura-shred is looking forward to cooperating with you!

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  • Shanghai Winner Industrial Inc.

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