Categories
| Price: | US $ 35000-58000/Piece |
|---|---|
| Min Order: | 1/Piece |
| Pay Type: | L/C,T/T,D/P,Western Union |
| Prod Model: | SJSZ |
|---|---|
| Raw Material: | PVC |
| Extruder: | Twin-Screw Extruder Machine |
| Inverter: | ABB |
| Cabinet Electric Parts: | ABB Siemens Schneider |
| Gear Box: | Vertical Type |
| Motor: | Simens |
| Voltage: | 380V 50 Hz or Depends Required |
| Product Type: | PVC Profile |
| Screw: | Double-Screw |
| Automation: | Automatic |
| Computerized: | Computerized |
| Certification: | ISO9001:2008 |
| Customized: | Customized |
| No. | Machine | Quantity |
| 1 | Screw loader | 1 set |
| 2 | SJZ80/156 conical twin-screw extruder | 1 set |
| 3 | SJ50/30 single screw co-extruder | 1 set |
| 4 | Extrusion mould and flow distributor | 1 set |
| 5 | Embossing roller | 1 set |
| 6 | Side cutter | 1 set |
| 7 | Glazed-tile forming machine | 1 set |
| 8 | Cutter | 1 set |
| 9 | Stacker | 1 set |
| 10 | Mold for tile top, ide ridge tile, three way tile, ridge tile end | 1 unit |
| Machines list | Installed power | |
| 1. Spiral Loader (for mixer) | 2.2kw | |
| 2. SRL-Z500/1000 High speed Heating Cooling Mixer | 75kw+15kw=100kw | |
| 3. Spring Loader (for PVC extruder) | 2.2kw | |
| 4. SJSZ80/156 conical double screw Extruder | Main motor: 55kw | |
| Feeding motor: 2.2kw | ||
| Vacuum pump: 2.2kw | ||
| Barrel heaters: 30kw | ||
| 5. Vacuum Loader + Hopper Dryer (for ASA extruder) | Motor power: 1.1kw | |
| Heating power: 12kw | ||
| 6. SJ50/30 Single screw Co-Extruder (for ASA) | Main motor: 15kw | |
| Barrel heater: 12kw | ||
| 7. Mold/Die head set | Heating power: 20kw | |
| 8. Double-Roller Calander | Motor power: 1.5kw | |
| 9. Tile Forming machine (with mold blocks) | Total power: 8.77kw | |
| 10. Cutting machine | Motor power: 2.2kw | |
| 11. Heating Oven | Heating power: 12kw | |
| 12. Roofing Tile Crusher | Motor power: 11kw | |
| 13. PVC Pulverizer | Motor power: 37kw | |
| Remarks: The total Power of the production Line will be 175.87kw; but the actual power consumption will be only 75% of the total power. So the final power consumption will be around 132kw/hr (Mixer, Crusher and Pulverizer will run separately from the production Line). | ||
| Labors needed | Production Line: 2 people | |
| Mixer and recycling machines: 1 people | ||
| General production formulation | ||
| Raw materials | Percent | Cost |
| PVC resin | 100kg | USD780/Tons |
| Calcium carbonate | 100kg | USD118/Tons |
| CPE | 5kg | USD1,720/Tons |
| PE Wax | 1.2kg | USD1,780/Tons |
| Stearic acid | 1.5kg | USD1,530/Tons |
| Stablizer | 4.8kg | USD1,170/Tons |
| ACR | 3.8kg | USD1,640/Tons |
| Paraffin | 0.3kg | USD1,406/Tons |
| The cost of the mixture is around USD470/Tons-USD550/Tons. The surface material of the tile is ASA; the cost is around USD3,750/Tons. The weight of ASA is around 100-150g/. So the production cost of the final roof tile is around USD2.3-USD3.1 per square meter. | ||
| Dimension of the production line | Around 21.6m*3.5m*3m (L*W*H) |
| Required dimension of the workshop | Length: over 26meters Width: over 5meters Height: 4meters |
| Assistant installation | 200kva transformer (160kva at least) 10m³water pool Air compressor, gear oil, cable, etc. |
