Product Specifications
| Prod Model: |
ACE80/156-ACE92/188 |
| Cavity: |
Single Cavity |
| Extruder Gearbox: |
High Torque Vertical Type |
| Gearbox Bearing: |
NSK,SKF |
| Motor Brand: |
Weg,Siemens |
| Extruder Model: |
Ace80/156-Ace92/188 |
| Extrusin Speed: |
1.0-2.0m/Min |
| Barrel & Screw: |
Bimetallic Barrel & Screw |
| Controller: |
Siemens PLC |
| Extrusion Mode: |
Co-Extrusion |
Product Description
twin screw extruder ASA PMMA Coated PVC Composite Tile/Colonial Tile/Bamboo Tile/Synthetic Resin tile/roof tile/corrugated sheet/wave tile/ Extrusion machine
twin screw extruder ASA PMMA Coated PVC Composite Tile/Colonial Tile/Bamboo Tile/Synthetic Resin tile/roof tile/corrugated sheet/wave tile/ Extrusion machine for production of variety of classic shapes, such as colonial style in Brazil, bamboo style in China and European big wave style which are consistent access to the customers; Bimetallic screw and barrel can meet 60-120phr high fill formula production requirements, and turn-key solution is pleased to be provided;
The unit consists of Feeder-PMMA/ASA drying system-Conical (Parallel) double screw extruder-Co extruder-Flat die and feed block-Embossing roller-calibration system-cutting sytem-Stacker-ridge tile calibrator
Producing final product width:880mm/1040mm
Producing final product thickness:1.8-3.0mm
Advantages:
♦ Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
♦ Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which ensuresthe good performance and high quality of final product;
♦ T-die adopted hanger style can be applied to produce multi-layer compound material, and flow surface adopts polish and electroplated treatment;Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush and mandrel, completely occlusion, ensures the shape and size of the product, also cooling method adopts frozen cooling air which greatly improve cooling effect;
♦ Guillotine cutter ensuing flat and chip free cutting, and tracking cutter especially for thick and high filler product.
♦ Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently;
Work flow and detailed information: | Feeder | • To feed material into extruder; |
| Extruder | • World famous brand electrical component such as Siemens,Schneider, ABB etc;
• High torque gearbox with adopts NSK/SKF bearing;
• Siemens/WEG original motor achieved global after service;
• Bimetallic screw and barrel;
• Intelligent PLC controlling system with human-friendly interface. |
| Co-extruder | • World famous brand electrical component such as Siemens,Schneider, ABB etc;
• High torque gearbox with adopts NSK/SKF bearing;
• Siemens/WEG original motor achieved global after service;
• Intelligent PLC controlling system with human-friendly interface. |
| Flat die and feed block | • Coat hanger type
• 5CrNiMo steel and P20 material
• Apply to single layer and muti layer with top layer adopts PMMA/ASA co-extrusion
• Support trolley is include |
| Embossing roller | • Speed driving by frequency inverter
• Compacting control by pneumatic
• Offer the pattern on surface of product |
| Calibration table | • Speed driving by frequency inverter
•Calibrator usually adopts 18-22couples cast aluminum module and each one is composed of bush andmandrel, completely occlusion, ensures the shape and size of the product
•Cooling method adopts both air fan and frozen cooling air which greatly improve cooling effect
•Independent operation panel for convenient operation |
| Cutting system | •Guillotine cutter ensuing flat and chip free cutting
• Tracking cutter especially for thick and high filler product.
•Intelligent PLC controlling system with human-friendly
interface make the operation easily and conveniently |
| Ridge tile calibrator | • Hydraulic driving
• High quality cast aluminum material
• Double station heating oven is include |
| Stacker | •Stainless steel304 as touching material |
Main elements brand:
♦ Motor: Siemens, WEG, SEW
♦ Gear reducer: SEW, FALK
♦ Bearing: SKF, FAG, NSK
♦ Air cylinder: Festo, SMC, AirTac
♦ PLC interface and module: Siemens, Schneider, Beckhoff
♦ Frequency inverter: ABB, Schneider, Siemens
♦ Servo motor: Lenze, Delta
♦ Pressure sensor: Dynisco, Gefran
♦ Low voltage component: Siemens, Schneider, Omron, LS
♦ Temperature controller: Omron, RKC
♦ Solid state relay: Crydom, Celduc
Technical Parameter:| Material | Width | Thickness | Extruder Model | Designed Output |
| ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE80/156 | 350-400kg/h |
| ASA/PMMA+PVC | 880/1040mm | 1.8-3.0mm | ASS50/30+ACE92/188 | 500-550kg/h |
Why choose ACEEXTECH:
• Specialized R & D team involved in plastic extrusion industries over 25years.
• Ability to provide the customized plastic extrusion solutions.
• Complete sales system covering the pre-sales, sales and after-sales service jobs.
• Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets.
Our service:
♦ Ability to provide the customized plastic extrusion solutions;
♦ Turn-key solution is pleased to be provided include plant layout and design, formula, production support etc;
♦ Complete sales system covering the pre-sales, sales and after service jobs;
♦ Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets;
♦ Commissioning & installation service in customer plant and free training to client labors.
In order to provide you the specific proposal, please advise:
♦ Basic drawing of final product request to be provided;
♦ Output capacity will be need;
Contact to ACEEXTECH:
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512 58620105
Fax:+86-512 58620107
Mobile/hatsApp: +86 13962472339
Website:www.aceextech.com
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600
ACEEXTECH is a creative company, focusing on R & D of plastic recycling and extrusion system, and providing the equipments and solutions for waste plastic recycling and extrusion.
ACEEXTECH products fulfill the needs of users in a very direct way due to over 25 years of knowledge and experience in plastic recycling and extrusion field, which also helps us to contribute actively to the success of customers by offering sustainable solutions that meet industry needs.
ACEEXTECH offers a complete portfolio of support and consulting services all the time, from project engineering to custom financing solutions, after sales service at its best, ongoing production optimization, training and advisory services, even end product development.
